Change Management and Continuous Improvement -- Is There a Disconnect Between the Two?

This past month, Kyle B. Stone published an interesting book entitled The Change Agent’s Field Guide: Mastering the Intersections of Change Management and Continuous Improvement, which helps anyone involved in leading continuous improvement within an organization better understand when to apply the change management techniques necessary to achieve successful outcomes. Many continuous improvement efforts fail because those leading changes do not recognize when to pause and evaluate critical intersections needing change management tools. This book provides clear guidance on when to pause, what to do, and how to navigate these intersections successfully.

When I spoke with Kyle this month, I asked him, "Why is there a disconnect between change management and continuous improvement?” Here is his detailed answer:

My premise on why continuous improvement efforts sometimes “stick” and other times do not is that many leaders of these efforts fail to understand the importance of change management and the critical intersections between people and process improvement.  My desire with this book is to offer a guide for leaders of continuous improvement and how to anticipate, manage, and measure change while engaging in continuous improvement. There are seven intersections that I describe that help close the disconnect between change management and continuous improvement.

1. Develop systems thinking skills
2. Triage Change
3. Make a plan
4. Manage the handoffs
5. Communication
6. Counselor
7. Political engagements and interactions

Managing these critical intersections is key to successful outcomes for planned or unplanned change initiatives. My intent is not to address all the various types of externally managed continuous improvement methodologies since most externally managed “accreditations” are based on alignment with standards generally designed to drive continuous improvement within the organization. The goal of this book is to provide a foundation of knowledge in both change management and typical continuous improvement methods so leaders of change can navigate the nuances and triage the challenges typically encountered whenever you are asking people to change the way they perform their work, which is a common outcome of most continuous improvement efforts. 

Following the foundation-building chapters, examples of how to identify and manage the intersections between those affected by change and the continuous improvement efforts are provided, assisting the leaders with anticipating and addressing critical junctures. Ignoring these intersections and plowing forward is a common failure during many continuous improvement efforts, often resulting in a lack of engagement, resistance, and sometimes sabotage. 

What do you think of Kyle's perspective on the relationship between continuous improvement initiatives and change management? For those who have led Lean and continuous improvement efforts in your organization, how was change management addressed? Did it improve buy-in and understanding among colleagues? 

Can Lean, Blockchain, and Systems Thinking Be Combined?

Back in June,  Machiel Tesser co-authored and published a book entitled Lean Blockchain Systems Thinking: Reinventing Value Streams with John Dennis. This book shows that blockchain, together with Lean and Systems Thinking, can provide multiple advantages for societies and the environment and can be used effectively to meet sustainable development goals (SDGs).

When I spoke with Machiel in July, I asked him: “What are the benefits of combining Lean, Blockchain, and Systems Thinking?" Here is his complete answer:

Blockchain and Lean: Building the Lean Internet

Blockchain and Lean are a match made for the modern era, creating a Lean Internet. Where Lean empowers us to eliminate waste and streamline value, blockchain goes a step further: it prevents waste before it even arises.

Lean lays out the philosophy and methodology, while blockchain delivers the digital toolkit: digital identities, verifiable credentials, automated rules, workflows, and consensus on standards. This makes processes instantly verifiable, compliant with regulations, and building blocks for an intention economy.

What was once theoretical is now tangible: in the U.S., the GENIUS Act is shaping a robust framework for stablecoin issuance and programmable finance. In the EU, MiCA and eIDAS 2 have come into full force (since December 2024), providing regulatory guardrails for digital assets and trusted digital identities.

Now, blockchain and crypto aren’t speculation or hype; they’re legally programmable and digitally enforceable.

Lean workflows in Real-Time

Workflows become pull-based and real-time, backed by quality proofs from the source, just like Lean Kanban: only what’s needed, when it’s needed. Smart contracts automate verification and trigger actions instantly, eliminating manual or paper processes, reducing errors, carbon emissions, and admin overhead.

Continuous, Network-Wide Improvement

Direct feedback loops and transparency cultivate a shared understanding of the network’s intent. It brings stakeholders onto the same page who are willing to improve the system rather than just their own parts. 

Identifying and solving problems together aligns perfectly with the continuous improvement ethos of Lean. By making performance and objectives visible, stakeholders can respond quickly and collaboratively, making progress proactive rather than reactive.

By targeting root causes, not just symptoms, and listening to every voice across the network, this approach shifts us from reactive fixes to proactive systems design. It’s an inclusive, holistic transformation: the true promise of a Lean, a programmable internet, reinventing value streams.

Do you agree with Machiel's perspective? Has blockchain been integrated into your Lean initiative? If so, what have been the results?

The Toyota Production System (TPS) -- What Are the Misconceptions?

Earlier this month, Sarah K. Womack published a very interesting new book entitled Toyota's Improvement Thinking from the Inside: From Personal Transformation to Organizational Transformation, which describes how Toyota, through its coaches and leaders, develops its members’ capabilities through a series of continuous improvement (kaizen and problem-solving) activities. For many members of Toyota, this process results in a personal transformation that ultimately leads to organizational transformation.

When I spoke with Sarah this past week, I asked her: "What are the biggest misconceptions about Toyota’s continuous improvement methods and management system?” Here is her complete response:

The biggest misconception I personally had about Toyota’s continuous improvement methods and management system was a degree of personal development and deliberate challenge required to learn how to improve.  It was a journey of mastery of improvement tools, business needs, and how to work with members of your team to accomplish daily objectives.  For most members, that mastery was deeply personal and demanded humility and continuous reflection to transform our mindsets.  And, while there was some talk about Toyota’s philosophy of respect for people, respect is a social construct and difficult to understand from outside of the group.  Once I was inside, I saw how much emphasis there was on reducing team member burden towards the end of reducing waste and creating value for customers. 

More generally speaking of the field, I find many misconceptions about how the entire system works together.  Organizations tend to over-emphasize or de-emphasize the Toyota Production System (TPS) tools for improvement when a successful approach lands at a healthy balance.  The TPS tools are good entry points for people development and continuous improvement.  Value stream mapping, for example, is a tool to chart how material and information flows within a system, show waste, and tell a kaizen story (of waste reduction).  Even if a system is not very complex, learning it through deep study then articulating that learning visually is a special skill set developed over time.  You can feel confident in your skill set when you are able to use such a tool to tell the story of your improvement work.

Finally, I would highlight the misconception around standardization.  Many organizations, within and outside of manufacturing, think it is too rigid to work successfully.  However, Toyota and others have shown that by deeply studying processes and standardizing them, continuous improvements in safety, quality, and other performance outcomes are achievable.

What do you think about Sarah's experience? Has your company implemented a Lean initiative based on the Toyota Production System? Was is transformative?

What are the biggest obstacles to an effective and sustained Lean initiative?

At the beginning of November, Bill Artzberger published a new book entitled Powering the Lean Enterprise: How to Streamline Operations, Improve Quality, and Gain Customer Loyalty, which introduces basic Lean rules and principles in a variety of simulated case studies drawn from the author’s professional experiences as a Lean coach, trainer, and manager. 

When I spoke with Bill this month, I asked him: “What are the biggest obstacles to an effective and sustained Lean initiative?” Here is his response:

While there are many things that can constitute an obstacle, here are three big ones to be wary of:

1. Rules before Tools! 

Lean tools are powerful aids to improvement. However, you must first understand Lean thinking and learn the key Lean principles before using the tools. This is the only way you will be able to select the correct tool (of the hundreds available) for your application and know how to correctly use the tool in your environment. Lean is not a tool or collection of tools, it is not a tactic or simple cost-reduction program; it is a way of thinking and acting for an entire organization. 

You must create an enterprise-wide customer-focused learning organization to be successful in creating a long-term, sustainable Lean organization. You don’t get “Lean” or get “Leaned out.” Lean is not a destination – Lean is a journey. The learning process is the key to process improvement and the key to Lean. This is the one thing you must know to be successful in your Lean journey. If you do not figure out how to do your job better, then your competitors will.

2. Intention/Action Disparity

Key systems or people can sometimes provide roadblocks to the success of the Lean program in an organization. Typically, this boils down to interpersonal issues. 

One example of this would be an organization where a handful of departments have adopted Lean methodology, but other areas have not. This can stymie the progress the Lean-oriented departments are striving towards. Another example of this might be an organization with political or leadership issues. If a leader at an organization acts in opposition to the Lean strategies or behaves in a way that builds roadblocks to the progress of those strategies, the Lean program will fail. 

The key to avoiding this obstacle is to ensure that all members of the organization are invested in the success of the Lean methods being implemented. This includes the organization’s leadership.

3. Sustaining Lean Methodologies

Even when organizations overcome the first two obstacles, it is very difficult to implement and sustain a culture change that spans the entirety of the organization. This obstacle might not be immediately evident, especially because many of the systems and processes might be running well. 

This obstacle most often affects organizations that decide to identify and train a few subject matter experts rather than investing in the whole organization to sustain the Lean culture. When a subject matter expert turns over, Lean systems start to break down. When organization leaders do not take the time to invest in developing the organization’s desire to improve, the Lean journey will start to lose momentum. 

This can be a constant battle for companies who make it to this point. It often leads to ebbs and flows in work management and system sustainability.

The only way to avoid this pitfall is for every member of the organization to feel invested in the Lean journey. This means accepting the fact that the Lean journey is a continuous development and learning process and embracing the work that comes with it. 

How long has your organization been involved in a Lean initiative? Is "Lean thinking" part of your workplace culture? Do you agree with Bill Artzberger's overview of the common barriers to success?